Basic Info.
Type
Volumetric Filling Machine
Filling Principle
Atmospheric Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Transport Package
Wooden Package
Product Description
1. Technical description of cgf8-8-3 filling machine
I. overview
The air supply channel is directly connected with the three-in-one filling machine.Advantages of this approach are: (1) when the user needs to change the bottle shape, and the diameter of the bottle is constant or only small change, don't need to make any adjustment device, can realize the bottle shape switch.When the diameter of the bottle body changes greatly, it only needs a short time to replace the part of the bottle body with the pulley.It greatly facilitates users' use and saves users' switching costs and time of bottle shape.(2) the secondary pollution of bottle mouth can be avoided.
The production process of this machine is as follows: the bottle in the airway is transferred to the bottle washing machine of the three-in-one filling machine by the star wheel of the bottle pulling bottle.Tuming machine mounted on the back wheel card bottle type stainless steel bottle clamp, clamp of bottle bottlenecks along a guide rail turn 180 ° make bottle down.In the specific area of the bottle washing machine, the special nozzle spits out the water of the bottle, rinsing the inside of the bottle and rinsing the outside of the bottle.The bottle after rinse, drain in bottle clamp clamping down along the guide rail and then turn 180 ° bottle up.After washing, the bottle is exported by the bottle washer via the star wheel and sent to the filling machine.The bottle that enters the filling machine is held by the bottle mouth of the bottle by the bottle-neck support plate, and is lifted and lowered by the lifting mechanism under the action of the CAM.The filling machine adopts gravity filling method. The top opening filling valve of the bottle mouth rises to start filling.After the filling is finished, the bottle mouth drops out of the filling valve.The stop knife on the lid machine is stuck in the bottleneck, keeping the bottle upright and preventing rotation.The rotary cover keeps revolution and rotates on the revolving cover machine. Under the action of CAM, it realizes the action of grasping cover, covering cover, revolving cover and removing cover, and completes the whole sealing process.The finished product bottle is transferred from the capping machine to the bottle delivery chain through the bottle release pulley, and the three in one filling machine is transferred out of the conveyor chain.
The whole machine adopts floor-to-ceiling window sealing, beautiful and generous.
II. main features
1. Bottle feeding mechanism
Ø wind send word and bottle feeding wheel dial direct into the bottle.
Ø is equipped with pneumatic baffle bottle device.
2. Bottle flushing machine
1) the rotating disc is all welded with stainless steel ANSI304.
2) the unique inverted bottle clamp created by the company is adopted, and the bottle clamp is stuck in the bottleneck part, avoiding possible pollution to the screw part of the bottle mouth caused by the rubber clamp on the traditional bottle clamp.The bottle holder is made of stainless steel ANSI304, which is sanitary and durable.
3) the high efficiency spray nozzle is adopted, and the bottle water is ejected at the set Angle, which can be rinsed to any part of the bottle inner wall, rinsing thoroughly and saving the bottle water.
4) both the bottle holder and the slide sleeve of the turning mechanism are made of German igus corrosion-resistant and maintenance-free bearing.
5) the power of the bottle punching machine is transmitted by the internal drive system of the frame through the gear.
3. Transition pulley
Ø card bottle stainless steel wheel.
4. Filling machine
1) all rotating discs are made of stainless steel ANSI304.
2) the filling method is gravity filling.
3) the filling valve is manufactured by ANSI304.
4) high precision and high speed liquid level filling valve, the liquid level precision is less than or equal to plus or minus 2mm.
5) the whole cylinder is adopted, and the liquid level of the cylinder is controlled by floating ball.
6) the latest double-guide cylinder lifting mechanism is adopted to avoid the leakage caused by the bottle lifting mechanism in the old products that must go through the platform, and it is convenient to install, dismantle and maintain.
7) the filling machine is driven by the internal drive system of the frame through the gear transmission.
5. Capping machine
1. Magnetic constant torque revolving cover, stable and reliable effect of revolving cover, the rate of defective sealing cover is less than 0.2%.
2, a fall guy on the guide rail to prevent by the cover and the cap to take out the body, and is equipped with a set of photoelectric switch, automatic stop when lighted cover rail without cover machine, can effectively avoid the occurrence of open bottle.
3. It is equipped with the test switch of the screw cap machine into the bottle, and the lock cover cylinder at the connection of the guide rail and the flap plate will interlock to control the discharge of the bottle cover, so as to ensure that the feeding cover is stopped when there is no bottle and reduce the loss of the lid.
4. High efficiency centrifugal cover, with less wear on the cover.
5. The cover trimmer is equipped with a missing cover detection mechanism to control the start and stop of the bottle cap hoist.
6. Bottle pulling wheelØ USES TuoPing bottom mode, bottle cork base plate into a downward spiral curve, transform bottle shape does not need to adjust the height of the machine and the bottle conveying chain.7. Bottle delivery chain1) the drive motor adopts frequency conversion speed control and keeps synchronous with the three-in-one filling machine, which can effectively prevent the bottle from turning over.8 and frame1. The frame is welded with high-quality carbon steel, and the surface is treated with anti-rust treatment and spraying, and the surface is covered with stainless steel plates.2. Adopt the stainless steel plate through hole stretching structure exclusively, and cooperate with o-ring seal, so as to reduce the possible leakage of all bearing pedestals and supporting shafts on the platform to zero.3. The triplex drive system is located under the platform of the frame, driven by a main motor and driven by gears.4. The transmission gear adopts the cross arrangement between steel gear and nylon gear.5. Overload protection mechanism is installed on the output shaft of the main motor to effectively guarantee the safety of the machine.9. Control systemN PLC automatically completes the whole process control of the three-in-one filling machine from bottle inlet to bottle outlet.N is operated by touch screen, and the production speed, shift production count, fault type, fault occurrence point and so on are all displayed on the screen.And can automatically statistics the time of failure, fault category and other information.The main electrical components all adopt world famous brand products to ensure the good performance of the whole machine. The PLC and frequency converter are MITSUBISHI of Japan, the touch screen is MCGS, and the photoelectric switch is otonix.Close to the kotto knicks.All components of n gas system are made of Taiwan adecker products.10,technical parameters :
Type | CGF8-8-3 |
Location number | Bottle washing 8, filling 8, sealing 3 |
capacity rating | 3000 BPH(500ml /Bottle) |
Filling way | Gravity filling |
Apply bottle type | Diameter:50-120,height:100-320 |
Bottle washing water pressure | 0.2-0.25 MPa |
Bottle washing capacity | 0.8 T/H |
rated voltage | 380V |
Main motor power | 1.5Kw |
Total motor capacity | 3.5Kw |
Boundary dimension | 2000×1500×2000(L×B×H) |
The Installation weight 1600 kg
Electrical configuration
(1) washing pump: southern water pump
(2) cover machine: hangzhou
(3) main motor: domestic famous brand electric machine factory
(4) contactor: delixi
(5) frequency converter: domestic famous brand
(6) man-machine interface: MCGS
(7) PLC: Germany Siemens
(8) photoelectric switch: Korea
(9) the thickness of the sealing plate is 1mm
(10) the frame window plate thickness is 2mm
2. Bottle delivery system
Connection: reasonable design, stable and smooth operation
The legs, supports and guardrails are made of stainless steel with a bare case of 304
The middle frame stainless steel thickness is 2mm
The motor is a stepless transmission
The transport chain is engineering plastic
Company Information
WORK
Packaging & Shipping
Customers visit
After-sales service
One year warranty
During warranty period,the spare parts is free. All spare parts will be supplied in cost price after warranty period
Remote services
solve basic questions by telephone,email, TradeMessenger, Wechat and video call.
Engineers available to service machinery overseas
Engineer will go to buyer's factory to install, test machines, and teach buyer's staff how to operate, maintain machines. Operating manuals will be sent with machine or by email.
overseas service center and third party support available
FAQ
Q:Are you a manufacturer or trade company?
A:We are a manufacturer in washing machine;Filling machine;Sealing machine;Labeling machine; Water treatment machine field more than 18 years, located in WEIFANG,SHANDONG PROVINCE,CHINA. with convenient transportation access.. We will pick you up to visit our factory.
Q:Do you have any certification?
A:SGS, I S O 9 0 0 1
Q:What about the delivery time?
A:Usually 30-40 Working days
Q:What about the machine's capacity?
A: 1500-30000 bottles in 500ml per hour.
Q:The after-sale service
A:12 months warranty.
solve basic questions by telephone, email, TradeMessenger, wechat and video call.
Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.
Operating manuals will be sent with machine or by email.
Q:If our bottle size changes, can we just do some adjustment on machine according to our new bottle?
A:Yes.
Q: If I want to buy a machine, what information do I need to tell you?
A:a. What kind beverage you want to produce?
b. bottle volume? 250ml-30L.?
c. Producing capacity requirement? How many bottles per hour?
Q:What kinds of product you supply?
A: Drink water/juice/carbonated drink/oil /oral liquid filling line.
5 gallon/20L/ can beverage/glass bottle beverage filling line
Water treatment system.
Bottle blowing making machine.
After packing system(label machine, PE film shrink packing machine, carton machine)
The competitive advantage of product line:
The company was established in 20 12 years, has many famous enterprises at home and abroad to establish a long-term friendly business relationship. . The products were mainly exported to Southeast Asia,Africa, Mid East, Eastern Asia, and South Asia.
Address:
No. 658 North of Tuoshan Road, Qingzhou City, Weifang, Shandong, China
Business Type:
Trading Company
Business Range:
Agriculture & Food, Bags, Cases & Boxes, Chemicals, Construction & Decoration, Consumer Electronics, Electrical & Electronics, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Shandong Jielite Automatic Packaging Equipment Co., Ltd. Specializes in developing and producing drink filling machines, liquor filling machines, Wine Filling Machine, Liquid Filling Machine, Water Treatment Equipment, Drying Equipment, Filtering Equipment, Rubber Cap Heat Shrinking Equipment and filling machinery.
Our company is located in Qingzhou known as a famous historic and cultural city with beautiful landscape, and boasts strong technical force and advanced production equipment.
The main products are: Drink filling machines, liquor filling machines, Wine Filling Machine, Liquid Filling Machine, Edible Oil Filling Machine, Soy Sauce Filling Machine, Sesame Oil Filling Machine, Condiment Filling Machine, Sauce Filling Machine, Vinegar Filling Machine, High-precision Filling Machine, Lubricating Oil Filling Machine, Syrup Filling Machine, Honey Filling Machine, Juice Filling Machine, Beverage Filling Machine, Fruit Wine Filling Machine, Paint Coating Filling Machine, Liquid Drug Filling Machine, Chemical Product Filling Machine, Full-automatic Filling Line, Automatic Small Package Filling Line, Large/Middle Barrel Weighing Filling Machine and Sealing Machine, Bottle Washing Machine, Bottle Brushing Machine, A complete set of one-stop liquid packaging production line including conveying lines, drying equipment, labeling machines, code spraying and coding machines, carton sealing machines and so on not only can be used in line but also can be used individually.
Drinks filling production lines produced by our factory can be applied to various specially-shaped bottles, feature accurate quantification, simple and convenient operation, low price and other advantages, are suitable for large, medium and small enterprises. Meanwhile, our company can design, develop and transform various kinds of packaging machinery according to user requirements. Our service is mainly based on tracking service, to ensure customer benefits. Over the years, our products have won the praises from users depending on high quality and excellent service. Our products are sold all over China. By virtue of high-level R&D team and abundant production experience. Regarding quality as enterprise life, our company has established a strict quality management system.
Over the years, our company has constantly adhered to the policy of "Technical Innovation, Quality Service; Honesty, Sincerity". The general manager, together with all the staff, makes a solemn commitment that "Quality Guarantee, Credit Honoring, Enthusiastic Service" is our tenet.
All the staff officers warmly welcome new/original customers and friends to contact us for guidance and business negotiation.